High Cutting Speed Wire Cut EDM KD400LY
AC Servo Motor Control.
Absolute Encoder Positioning.
UIndependently R&D X/Y flat bed lathe.
Low power consumption system/ Efficiency improved 16%.
High Cutting Speed Wire Cut EDM KD400LY
| 单位 | 参数 | |
| X*Y travel | mm | 320X400 |
| U*V travel | mm | 60X60 |
| Worktable size | mm | 435X650 |
| Machining parameters | ||
| Cut accuracy straight/taper | mm | 土0.004/土0.015 |
| Max cut taper | °/mm | 土12/80 |
| Max cut speed | mm /min | 300 |
| Max cut surface finish | μm | Ra≤0.8 |
| Max cut current | A | 9 |
| Max payload | kg | 400 |
| Max cut thickness | mm | 300 |
| Min drive | mm | 0.001 |
| Wire Parameter | ||
| Diameter of wire | mm | Φ0.10-Φ0.25 |
| Wire feed trave | mm | 280 |
| Wire tightening type | CNC tighten wire | |
| Max length of wire installed | m | 300 |
| Basic parameters | ||
| Rated power | kw | 1.2 |
| Input voltage | V/Hz | 380/50 |
| Weight of machine | kg | 2600 |
| Outer size | m | 2.1*2.1*2.2 |
| Packing size | m | 2.3*2.3*2.4 |
| Tank parameters | ||
| Capacity | L | 120 |
| Filtering type | High pressure multi-stage filtration | |
| acking size | m | 0.9*0.8*1.0 |
| Outer size | m | 1.0*0.9*1.1 |
| G.M/N.M | kg | 120/80 |
1、Flat X/Y-axes layou
LY used Kingred's newly designed X/Y flat layout to make the bed's stress more balanced.
X-axis weight after reducing workpiece load.
Flat layout X/Y-axes independently moving.
Improve precision and stability.
2、Ultra-low power consumption management
LY built a new high-frequency and improved power management project to realize low-consumption manufacturing, decreasing enterprise energy consumption costs.
Independently R&D power management system.
ntegrative energy consumption low to 1.2KVA.
Producing energy consumption cost reduce.
Eco-green next-generation manufacturing.
3、New-generation high-speed and high-frequency system
Kingred independently develops high-speed and high-frequency to improve 13%machining efficiency.
Independently R&D.
Improve 13% efficiency.
Wave stability.
4、Automatic lifting door
The segmental door design has a three-dimensional appearance with an automatic lifting design.
Convenient automatic lifting door.
Automatic lifting in work.
Automatic dropping after work.
5、6-axis CNC
The X, Y, U, V, Z, and wire feed axes are fully CNC, with higher jumping precision, convenient operation, and more accurate position and control.
Achieve it in one step.
CNC operation more precisive.
Automatically working.
Achieve it in one stepNo need people to control.
6、 Integrated water tank design
LY series produces integrated water tank, with no need for external water pipes, decreasing machine footprint, and improving corporate image.
Beautiful appearance design.
No external water pipes.
No cutting liquid overflow.
7、One-key CNC tighten wire
Kingred creates tighten wire and cooperates Kingred K-Cut Wire system, which reaches wire feed digitization.
Easy to operate.
No need to use auxiliary tool.
No need to use tighten wheel.
8、Automatic direction reverse system
Kingred K-CUT Wire feed system realized automatic reverse and the foundation of intelligence.
Automatic reverse
No need to press the button
Customize the reversing position
Digital control avoids reverse failure
9、Servo Motor Drive
X/Y-axes used Kingred depth customization R&D Servo Motor that could realize very precise positioning to resolve the shortcomings of stepping motor, which dramatically increased machine accuracy. Furthermore, its speed is fast. Kingred matches good development needs through self-development.
Apply DSP+FPGA algorithm.
Better suited to WEDM machining features.
High precision, avoid risks.
High-speed response, High precision.
Moment of force more stable than stepped motor.
10、21.5-inch big touch screen, touch screen age coming
Location operates more precisive, home screen shows parameters, no need to inside check.
Clear screen
Obviously main parameter
Dual input methods
1、Casting
Based on H250 international standard casting, Kingred developed metal ratio to improve casting rigidity and extensibility. All casting passed two times tempering and 3-6 months of natural aging treatment to release inner stress and decrease deformation.
H250 material + Unique rear metal.
Two times tempering/Natural aging treatment vibration aging.
Thoroughly remove internal stress.
High rigidity and stability.
2、Guideway
Sliver 1.5µm SP grade linear guideway realized high precisive position and repeated position to ensure machine height machining stability and precision, load rigidity.
1.5µm super precision.
Super stability and precision machining.
High-load rigidity.
Ultra-precision guideway.
3、Ball screw
P grade ball screw, high-precision ball screw could realize high-precision movement and low friction rate to improve machining efficiency.
P grade ball screw.
Nan craft P grade ball screw.
High-precision movement.
Extremely low friction coefficient.
4、K-Cut series software intelligent manufacturing
Kingred built ecologically intelligent manufacturing chain, integrating three software K-Cut EDM system, ''K-Cut Wire'' management system, K-Cut PLC system to create a future.
Kingred built ecological intelligent manufacturing chain, integrating three software K-Cut EDM system, ''K-Cut Wire'' management system, K-Cut PLC system.
5、K-Cut EDM system
K-Cut EDM is Kingred independently produced Wire Cut machining system. Graphical drives program, easy to operate. AR Measurement of Slant Edge, Finding the center of a circle, Compensation of Screw Pitch and other practical functions could improve operation. Inside intelligent auxiliary calculation is convenient to calculate kinds of machine deformation.
Self-production copyright, continuous upgrade.
Simple operation to decrease technician training cost.
Kinds of inside practical functions,ntelligent auxiliary calculation,ERP interfaces and remote management integration.
Multi-axis simultaneous machining to achieve complex workpiece manufacturing for taper, variable cone, upper and lower special-shaped.
6、K-cut WIRE system
K-cut WIRE system is an important part of Kingred K-Cut software ecology, which is responsible for wire feed system management. By combining hardware machine structure, it could realize wire digital management and kinds of feeding wire ways to reach convenience.
Wire visual data management.
Integrated one-key wire feeding, CNC wire tightening, digital reverse control, wire speed dynamic control.
Wire feed management takes the lead in realizing a new era of digital control and one-key convenient operation.
7、K-cut PLC system
K-cut PLC system is next next-generation intelligent manufacturing expander base, which is Kingred switch to PLC. All series of products applied PLC to replace traditional device. PLC digital processing program has high stability, low fault rate, high compatibility, and scalability, which is a key to keep creation.
Customized R&D for wire cutting special manufacturing.
Flexible manufacturing customization.
Prepare for next-generation manufacturing interface.
Intelligent manufacturing control entrance.
1、Whole process manufacturing chain
Kingred builds complete manufacturing chain, have perfect manufacturing chain for machining(rough finish, finishing, superfinishing),precise assembly, electric engineering, machine debugging,and process engineering, and realizes to independently finish from part to complete machine. Quality is run through each manufacturing process, builds three system of quality trace for people, product,process, and ensure the stability and consistency of product.
Machining
Precise assembly
Electric engineering
Process engineering
2、Advanced manufacturing equipment
Kingred continually completes and innovates the infrastructure of manufacturing equipment, ensures that hardware is high precision, successively introduces an advanced industry machine for Mitsubishi 5-axis machining center, SNK machining center, DMG machining center, OKAMOTO grinding machine.Industry lead manufacturing hardware equipment is basic guarantee that Kindred's machine has high precision and best surface finish manufacturing.
Mitsubishi 5-axis machining center
SNK machining center
OKAMOTO grinding machine
DMG machining center
3、Precise measuring equipment
Kingred have double inspection for manufacturing process and outcome, high precision measuring equipment for API laser inferterometer, Switzerland TEST three-coordinate detector, Germany Planolith marble square, Japan Sanfeng roughness tester,etc realizes from part precision to machine dynamic precision, positional precision and precise test of manufacturing outcome.
Laser interferometer
Toughness tester
Double zero-grade marble ruler
Three-coordinate tester
4、Ingenuity manufacturing process
Kingred with 17-year manufacturing experience have some experienced manufacturing engineers that working age over 5 years. Keep on connecting traditional craft and modern precise equipment manufacturing, the key high-precision parts adhere to the manual scraping process to ensure that the machine has a stable step distance machining precision for many years.At the same time, the human-centered quality traceability system creates an ingenious manufacturing process.
17-year manufacturing experience
Traditional technology application
Quality traceability system
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High Cutting Speed Wire Cut EDM KD400LY
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