Large Payload Capacity Wire Cut EDM KD1200W

1、Large/heavy workpiece manufacturing structure R&D

KD1200ZL-W specially customizes to develop bed structure and worktable structure to satisfy large and heavy workpiece machining application, which is suitable for automobile, aerospace, ship and additive manufacturing.

Large/heavy workpiece manufacturing structure R&D

• Large worktable/ heavy-load structure design.

• Super large worktable is convenient to machining large workpiece.

• Heavy-load structure is suitable for heavy workpiece machining.

• Aerospace, automobile, ship, and additive manufacturing.

2、Divided worktable support

KD1200ZL-W adopts divided worktable support design for satisfying heavy load machining of large workpiece, base is only stressed by worktable and workpiece, and isn’t partly stressed by upright post. Avoid heavy load deformation, box support structure, integrated pouring and moulding.

Divided worktable support

• Divided worktable is only stressed by worktable and workpiece.

• Box support structuree.

• Decrease worktable stress, avoid deformation.

• Integrated pouring and moulding.

3、Divided worktable jig design

KD1200ZL-W equips divided jig design that can uncontrolled combined use to satisfy several large and heavy workpiece machining, and improve clamp convenience.

Divided worktable jig design

• Uncontrolled combined use jig design.

• Satisfy different tool clamps.

• Improve machining convenience.

• Integrated pouring and moulding.

4、Super large moment of torque servo motor drive

KD1200ZL-W specially customizes super large moment of torque servo motor drive for heavy-load machining, which extends general servo motor feature,and has super large moment of torque to improve the power performance of machine motion and relevant speed, to improve machining efficiency.

Super large moment of torque servo motor drive

• Quick response instruct under the heavy-load.

• Specially customize R&D super large moment of torque servo motor.

• Super large moment of torque improves machining efficiency.

5、Heighten Z-axis design

KD1200ZL-W sharply heightens Z-axis travel and 500mm design for satisfying large workpiece machining.(Z-axis travel flexible customization for customer)

Heighten Z-axis design

• Satisfy to heighten workpiece machining.

• Z-axis large travel design.

• Z-axis all travel double guideways.

6、Automatic direction reverse system

Kingred K-CUT Wire feed system realized automatic reverse and the foundation of intelligence.

Automatic direction reverse system

• Automatic reverse

• No need to press the button

• Customize the reversing position

• Digital control avoids reverse failure

7、Horizontal wire feeder vibration reduction, surface stripe obvious reduction

Kingred designs wire feeder that has small travel span,  workpiece stripe reduction, and surface finish increase.

Horizontal wire feed design

• Kingred patent design.

• Small wire travel span, less wire vibration .

• Unobvious surface stripe.

• Fixed wire feeder to avoid affecting accuracy.

8、PLC control super-low fault rate

Machine control system uses PLC control model that has high stability, low fault rate, high expansibility, and accommodates industry environment. PLC fits special machining by depth R&D.

PLC control super-low fault rate

• PLC independent Central Processing Unit data instruction response more timely.

• PLC super-strong stability, adapt complex manufacturing environment.

• Super-strong expansibility, realize future upgrade or flexible customization.

• Upper computer network transmission,more stable signal.

1、Casting

Based on H250 international standard casting, Kingred developed metal ratio to improve casting rigidity and extensibility. All casting passed two times tempering and 3-6 months of natural aging treatment to release inner stress and decrease deformation.

Two times tempering natural aging casting

• H250 material + Unique rear metal.

• Two times tempering/Natural aging treatment vibration aging.

• Thoroughly remove internal stress.

• High rigidity and stability.

2、Guideway

Sliver 1.5µm SP grade linear guideway realized high precisive position and repeated position to ensure machine height machining stability and precision, load rigidity.

SP grade guideway

• 1.5µm super precision.

• Super stability and precision machining.

• High-load rigidity.

• Ultra-precision guideway.

3、Ball screw

P grade ball screw, high-precision ball screw could realize high-precision movement and low friction rate to improve machining efficiency.

P grade ball screw

• P grade ball screw.

• Nan craft P grade ball screw.

• High-precision movement.

• Extremely low friction coefficient.

4、K-Cut series software intelligent manufacturing

Kingred built ecologically intelligent manufacturing chain, integrating three software K-Cut EDM system, ''K-Cut Wire'' management system, K-Cut PLC system to create a future.

Software ecological system

• Kingred built ecological intelligent manufacturing chain, integrating three software K-Cut EDM  system, ''K-Cut Wire'' management system, K-Cut PLC system.

5、K-Cut EDM system

K-Cut EDM is Kingred independently produced Wire Cut machining system. Graphical drives program, easy to operate. AR Measurement of Slant Edge, Finding the center of a circle, Compensation of Screw Pitch and other practical functions could improve operation. Inside intelligent auxiliary calculation is convenient to calculate kinds of machine deformation.

K-Cut EDM system

• Self-production copyright, continuous upgrade.

• Simple operation to decrease technician training cost.

• Kinds of inside practical functions,ntelligent auxiliary calculation,ERP interfaces and remote management  integration.

• Multi-axis simultaneous machining to achieve complex workpiece manufacturing for taper, variable cone, upper and lower special-shaped.

6、K-cut WIRE  system

K-cut WIRE system is an important part of Kingred K-Cut software ecology, which is responsible for wire feed system management. By combining hardware machine structure, it could realize wire digital management and kinds of feeding wire ways to reach convenience.

K-cut WIRE system

• Wire visual data management.

• Integrated one-key wire feeding, CNC wire tightening, digital reverse control, wire speed dynamic control.

• Wire feed management takes the lead in realizing a new era of digital control and one-key convenient operation.

7、K-cut PLC system

K-cut PLC system is next next-generation intelligent manufacturing expander base, which is Kingred switch to PLC. All series of products applied PLC to replace traditional device. PLC digital processing program has high stability, low fault rate, high compatibility, and scalability, which is a key to keep creation.

K-cut PLC system

• Customized R&D for wire cutting special manufacturing.

• Flexible manufacturing customization.

• Prepare for next-generation manufacturing interface.

• Intelligent manufacturing control entrance.

1、Whole process manufacturing chain

Kingred builds complete manufacturing chain, have perfect manufacturing chain for machining(rough finish, finishing, superfinishing),precise assembly, electric engineering, machine debugging,and process engineering, and realizes to independently finish from part to complete machine. Quality is run through each manufacturing process, builds three system of quality trace for people, product,process, and ensure the stability and consistency of product.

Whole process manufacturing chain

• Machining

• Precise assembly

• Electric engineering

• Process engineering

2、Advanced manufacturing equipment

Kingred continually completes and innovates the infrastructure of manufacturing equipment, ensures that hardware is high precision, successively introduces an advanced industry machine for Mitsubishi 5-axis machining center, SNK machining center, DMG machining center, OKAMOTO grinding machine.Industry lead manufacturing hardware equipment is basic guarantee that Kindred's machine has high precision and best surface finish manufacturing.

Advanced manufacturing equipment

• Mitsubishi 5-axis machining center

• SNK machining center

• OKAMOTO grinding machine

• DMG machining center

3、Precise measuring equipment

Kingred have double inspection for manufacturing process and outcome, high precision measuring equipment for API laser inferterometer, Switzerland TEST three-coordinate detector, Germany Planolith marble square, Japan Sanfeng roughness tester,etc realizes from part precision to machine dynamic precision, positional precision and precise test of manufacturing outcome.

Advanced manufacturing equipment

• Laser interferometer

• Toughness tester

• Double zero-grade marble ruler

• Three-coordinate tester

4、Ingenuity manufacturing process

Kingred with 17-year manufacturing experience have some experienced manufacturing engineers that working age over 5 years. Keep on connecting traditional craft and modern precise equipment manufacturing, the key high-precision parts adhere to the manual scraping process to ensure that the machine has a stable step distance machining precision for many years.At the same time, the human-centered quality traceability system creates an ingenious manufacturing process.

Ingenuity manufacturing process

• 17-year manufacturing experience

• Traditional technology  application

• Quality traceability system